Section Rolls


What Are Section Rolls?

Section Rolls are specialized rolling mill rolls designed for producing structural steel profiles such as I-beams, H-beams, channels, angles, and other long products. These rolls play a crucial role in shaping and finishing steel sections with high dimensional accuracy and excellent surface quality.

Depending on the rolling stage, Section Rolls can be categorized into:

  • Roughing Section Rolls – handle the initial breakdown of billets into section shapes.
  • Intermediate Section Rolls – refine dimensions and form profiles more accurately.
  • Finishing Section Rolls – provide the final shape, ensuring smooth surfaces and tight tolerances.

Material and Manufacturing

Section Rolls are commonly manufactured from forged steel, cast steel, alloy cast iron, or high chromium materials, depending on rolling requirements. Advanced heat treatment processes, such as quenching and tempering, ensure optimal hardness, wear resistance, and toughness.

Applications of Section Rolls

  • Steel Structures: Beams, columns, channels for construction.
  • Automotive Industry: Chassis, axles, and structural components.
  • Railway Industry: Rails, sleepers, and supporting sections.
  • Shipbuilding: Structural frames and hull reinforcements.

Section Rolls vs. Other Rolling Mill Rolls

While Section Rolls are designed for shaping structural steel profiles, other types of rolls serve different applications.

Type of RollsMain ApplicationTypical ProductsKey Features
Section RollsRolling structural sectionsI-beams, H-beams, channels, anglesHigh dimensional accuracy, handles large cross-sections
Strip RollsRolling flat steel strips and coilsHot-rolled strip, cold-rolled strip, sheet steelProduces thin, wide products with smooth surfaces
Bar RollsRolling bars and rodsRound bars, square bars, hexagonal barsPrecision shaping for construction and machinery use
Wire RollsRolling wire rodsWire rod coils for fasteners, springs, welding wireHigh-speed rolling, fine diameter control
Pipe RollsRolling hollow sections and tubesSeamless pipes, welded pipes, hollow profilesSpecialized design for tubular shapes

Key Insight:

  • Section Rolls focus on structural integrity for construction and heavy industry.
  • Strip Rolls & Bar Rolls focus on dimension and surface quality for general manufacturing.
  • Wire Rolls emphasize high-speed production for small diameters.
  • Pipe Rolls are engineered for hollow profiles in oil, gas, and fluid transport industries.

Key Advantages

  • High wear resistance for long service life
  • Excellent dimensional accuracy for structural profiles
  • Customizable materials to suit different rolling mill conditions
  • Cost-effective solutions for large-scale steel production

Case Example

One of our clients in the Middle East upgraded their finishing section rolls with our high-chromium alloy solution. As a result, their roll life increased by 25%, reducing downtime and improving production efficiency.

Related Products

If you are exploring Section Rolls, you may also want to learn more about:

Industry Insight

According to the World Steel Association, global demand for structural steel sections continues to rise due to infrastructure expansion and urbanization. Choosing the right Section Rolls directly impacts production cost, mill efficiency, and product quality in long product rolling mills.

For additional guidelines, you can also refer to the EN 10025 Standard for Hot Rolled Structural Steel, which defines technical requirements for structural profiles.

Get in Touch

Looking to improve your structural rolling operations? We provide custom-designed Section Rolls tailored to your mill’s needs.

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